Filling, capping & packing machine manufacturer · Shanghai, China

Capping machine types explained: spindle, wheel, chuck and vacuum

How four-wheel cappers, single-head servo cappers, rotary cappers, vacuum twist-off cappers and can sealers differ, and which closures each one suits.

Short answer: Inline wheel cappers suit screw caps at moderate to high speed; servo single-head cappers suit pump and trigger caps that need controlled torque; vacuum cappers are used for twist-off lug caps on glass jars; can seamers close metal and PET cans; induction sealers bond foil liners after capping.

Inline wheel cappers

Pairs of rubber wheels spin the caps down as containers pass on the conveyor. They handle a wide range of round screw caps without change parts. Examples: the XG4 four-wheel screw capping machine at 20–50 bottles per minute and the CG120 high-speed capping machine at 30–120.

Single-head servo cappers

A chuck grips the cap and a servo motor controls torque. This suits lotion pumps, trigger sprays and caps that must be oriented. Example: Servo single-head capper for pump and screw caps.

Rotary and pick-and-place cappers

Caps are sorted, placed and screwed at stations around a turret or table. Example: Rotary bottle capping machine with cap loading. Small dropper bottles often use a vibratory bowl feeder, as on the Dropper & nail polish bottle capping machine with vibratory feeder.

Vacuum twist-off cappers

For lug caps on glass jars of jam or sauce, the headspace is evacuated as the cap is applied. Example: ZK4 vacuum twist-off capping machine.

Can seamers and induction sealers

Metal and PET cans are closed with a seaming machine such as the Tin & aluminium can seaming machine. After a bottle is capped, an induction sealer such as the Water-cooled induction foil sealer bonds the foil liner to the neck for tamper evidence and leak protection.

Questions and answers

Can one capper handle several cap sizes?

Wheel cappers adjust to many round caps. Chuck and pick-and-place cappers usually need change parts per cap size.

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Example: honey, 250 g glass jars with lug caps, about 30 jars per minute, 380 V 3-phase.