Filling, capping & packing machine manufacturer · Shanghai, China

Tablet counting machine guide: capsules, gummies and bottle lines

How electronic tablet and capsule counting machines work, accuracy, vibratory channels and sensors, and how to build a supplement bottle line with desiccant and capping.

Short answer: An electronic tablet counting machine vibrates tablets, capsules or gummies along several channels and counts each piece with photoelectric sensors as it falls into a bottle. When the set count is reached, a gate closes and the next bottle indexes in. Combined with a desiccant inserter, capper and induction sealer, it forms a complete supplement or pharmaceutical bottle line.
Tablet counting machine — illustrative image
Illustrative image. See the linked product pages for photos and specifications of the actual machines.

How a counting machine works

  1. Product is loaded into a hopper.
  2. Vibratory trays spread it into single-file channels.
  3. Sensors at the end of each channel count every piece as it drops.
  4. A funnel directs the count into the bottle; a gate stops flow when the count is reached.
  5. Bottles move on and the next one is filled.

What can be counted

Coated and uncoated tablets, hard capsules (sizes #0–#4), softgels, vitamin gummies and small candy. Very sticky gummies may need anti-stick coatings on the channels; send samples so the channels can be tested.

Our DSL8 counting line

The DSL8 tablet & gummy counting bottle line counts tablets, capsules (#0–#4) and vitamin gummies into 15–500 ml bottles. Its specification lists 100% counting accuracy with a 1.2 kW, 220 V supply.

A complete supplement bottle line

StepMachine
CountingDSL8 tablet & gummy counting bottle line
Desiccant insertionYB-TBJ desiccant sachet inserting machine — 0.5–2 g sachets, 50–120 bottles/min
CappingCG120 high-speed capping machine
Foil sealingWater-cooled induction foil sealer
CartoningAutomatic bottle cartoning machine

See the reference layout: gummy and vitamin bottle line.

Pharmacy counters vs production counting machines

Pharmacies use small counting trays or desktop counters to fill prescriptions. Production counting machines are built to fill bottles continuously on a conveyor, with multiple channels, dust control and rejects — they are what supplement brands and contract manufacturers use.

What to send

Tablet or capsule size and samples, count per bottle, bottle size, bottles per minute — request a quotation.

Questions and answers

How accurate is an electronic tablet counter?

Our DSL8 counting line specification lists 100% counting accuracy; real results depend on product shape, dust and speed.

Can a tablet counting machine count gummies?

Yes. The DSL8 is designed for vitamin gummies as well as tablets and capsules.

What capsule sizes can be counted?

Capsules from size #0 to #4 are listed for the DSL8 line.

Do I need a desiccant inserter?

For moisture-sensitive tablets, capsules and gummies, yes. The YB-TBJ inserts 0.5–2 g desiccant sachets at 50–120 bottles per minute.

Related buying guides

PreviousCup filling and sealing machine guide: yogurt, sauce and drink cups

Free quotation

Get a Free Quotation

Tell us your product, container or bag size and the output you need. Our engineers reply by email or WhatsApp with a suitable machine configuration and quotation.

Request a quotationFields marked * are required. We reply by email or WhatsApp.

Example: honey, 250 g glass jars with lug caps, about 30 jars per minute, 380 V 3-phase.