Filling, capping & packing machine manufacturer · Shanghai, China

Automated material handling: AMR forklifts for packaging plants

What automated material handling means in a packaging plant, AGVs vs AMRs, laser-guided unmanned forklifts and how to connect palletizers to the warehouse.

Short answer: Automated material handling uses machines — conveyors, robots, AGVs and autonomous mobile robots (AMRs) — to move materials and finished goods without manual driving or lifting. In a packaging plant the most common first step is automating the trip from the end of the line to the warehouse: a palletizer builds the pallet, a stretch wrapper secures it, and a laser-guided AMR forklift carries it away.
Automated material handling — illustrative image
Illustrative image. See the linked product pages for photos and specifications of the actual machines.

Automated material handling equipment

EquipmentRole
ConveyorsMove containers and cases between machines
Robots and cobotsPick, pack and palletize
AGVs (automated guided vehicles)Follow fixed paths (magnetic tape, wires)
AMRs (autonomous mobile robots)Navigate with laser/lidar maps, re-route around obstacles
Automated storageStore and retrieve pallets or totes

AGV vs AMR

An AGV follows markers on the floor and stops when something blocks the route. An AMR builds a map of the building with laser scanners and plans its own path, so routes can be changed in software without floor work. For packaging plants that rearrange lines, AMRs are usually easier to deploy.

Our AMR1500F unmanned forklift

The AMR1500F laser-guided unmanned forklift is a laser-guided autonomous forklift rated for 1,500 kg pallets, for transfers between the end of the line and the warehouse. It complements the MD35F mobile collaborative palletizing robot and Turntable pallet stretch wrapping machine to form an automated end of line.

Is automating pallet transport worth it?

  • You run several shifts and forklift drivers are hard to staff.
  • The route is repetitive: line end → wrapper → staging area.
  • Floors are reasonably level and aisles are clear.
  • You want traceable, logged moves.

Planning steps

  1. Map pallets per hour and routes.
  2. Check floor, aisle widths, doors and lifts.
  3. Decide pick-up and drop-off stations and how pallets are presented.
  4. Agree safety zones and speed limits.

See planning an end-of-line packaging system or send your layout.

Questions and answers

What is automated material handling?

Using conveyors, robots, AGVs, AMRs and automated storage to move materials and products without manual driving or lifting.

What is the difference between an AGV and an AMR?

AGVs follow fixed floor markers; AMRs navigate with laser maps and can plan their own routes around obstacles.

What load can your unmanned forklift carry?

The AMR1500F is rated for pallets up to 1,500 kg.

Can an AMR forklift work with people around?

Yes, AMRs use safety scanners to slow and stop near people, but the site needs a risk assessment and clear traffic rules.

Related buying guides

PreviousWhat is palletizing? Meaning, types of palletizers and patterns

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