Filling, capping & packing machine manufacturer · Shanghai, China

Aerosol filling machine guide: liquid filling, crimping and gassing

How aerosol filling machines fill spray cans: liquid filling, valve insertion, crimping and propellant gassing, safety considerations and choosing aerosol can filling equipment.

Short answer: Aerosol filling happens in three steps: the liquid concentrate is filled into the open can, a valve is placed and crimped onto the can opening, and propellant gas is injected through the valve under pressure. Combined machines do all three in one frame; larger lines use separate stations plus a water-bath leak test, actuator placement and capping.
Aerosol filling machine — illustrative image
Illustrative image. See the linked product pages for photos and specifications of the actual machines.

The aerosol filling process

  1. Liquid filling — the concentrate (fragrance, cleaner, sunscreen, paint) is dosed into the can.
  2. Valve insertion — the valve cup is placed on the can opening.
  3. Crimping — the valve cup is crimped to form a gas-tight seal.
  4. Gassing — propellant is injected through the valve.
  5. Leak testing, actuator and cap — usually downstream.

Our aerosol filling machine

The Aerosol can filling, crimping & gassing machine combines liquid filling, crimping and gassing for 20–500 ml metal aerosol cans (customisable) at 10–20 cans per minute, for air fresheners, hair spray, engine cleaner, sunscreen spray and cleaning sprays. See the aerosol can filling line.

Safety first

Hydrocarbon propellants are flammable. Gassing must be done in a suitably ventilated, classified area with appropriate equipment and procedures under your local regulations. Discuss your propellant, site and compliance requirements with us before ordering — we will tell you plainly what the machine can and cannot be configured for.

Bag-on-valve and compressed gas

Bag-on-valve (BOV) cans and compressed-gas (nitrogen, air) products use different filling sequences. Tell us your can and valve type.

What to send

  • Can diameter and height, valve type
  • Product and propellant, fill amounts
  • Cans per minute
  • Site safety requirements

Request a quotation.

Questions and answers

How does an aerosol filling machine work?

It fills the liquid concentrate, places and crimps the valve, then injects propellant through the valve.

How fast is your aerosol filling machine?

It lists 10–20 cans per minute for 20–500 ml cans.

What products can be filled?

Air fresheners, hair spray, engine cleaner, sunscreen spray, cleaning sprays and similar products in metal aerosol cans.

Is aerosol filling dangerous?

Flammable propellants require proper ventilation, area classification and procedures. Plan the site with your safety advisers before installing.

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